High Performance Harmonic Drive Reducers Core Components
Sample:
Customized
Advantages:
We Provide High-cost-performance, High-reliability, And Lightweight Harmonic Reducers And Core Components (such As Flexsplines, Circular Splines, And Wave Generators) Specifically Designed For Humanoid Robots. 2. Cost Advantage: With A Mature Industrial C
Lightweight Harmonic Drive Reducer Core Components For Humanoid Robots
High Performance Harmonic Drive Reducers Core Components
JimaFor develops customized harmonic gearboxes in collaboration with international robot manufacturers. The company allocates 30% of its annual sales revenue to research and development of new customized products.
Our products are exported to regions with advanced robotics technology, including Europe, the United States, Japan, and South Korea, as well as emerging markets like Southeast Asia and the Middle East, where demand for service robots is growing rapidly.
Our Advantages
High-cost-performance, high-reliability, and lightweight harmonic reducers and core components (flexsplines, circular splines, and wave generators) specifically designed for humanoid robots
Cost Advantage: Leveraging China's mature industrial chain to control raw material and labor costs, offering products at 20%-30% lower prices than international brands
Technological Iteration Capability: Accelerated R&D cycles through collaboration with domestic universities including Tsinghua University and Harbin Institute of Technology
Continuous Investment in R&D: Focus on improving flexspline material lifespan and upgrading precision machining equipment
Rapid Sample Delivery: Customized sample orders delivered within 15-20 days
High Precision and Long Lifespan: Precision machining processes and assembly techniques ensure large transmission LC, high load capacity, compact size, lightweight design, high transmission efficiency, and smooth operation with minimal noise
Collaborative Case Project
Tesla Humanoid Robot Dedicated Harmonic Drive Core Component - Flexspline
Technical Challenges & Solutions
Structural Challenges
Thin flexspline walls (0.1-0.3mm) prone to deformation or vibration from stress concentration during processing
Extremely high tolerance precision requirements (micrometer level) making tooth profile modification and meshing stability difficult to control
Material Challenges
Traditional materials (40CrNiMoA) rely on imports, resulting in high costs and susceptibility to fatigue fracture
Material lifespan struggles to meet high-frequency motion demands of humanoid robots
Low mass production efficiency due to flexspline inner wall support and cutter displacement control requirements
Our Solutions
Material Innovation
Domestic material substitution: Domestic 40CrNiMoA reduces costs by 70% and shortens production cycles by three times
Process Optimization
New processing methods: Improved flexspline forging and gear hobbing parameters combined with AI simulation for optimized deformation control, reducing processing errors and increasing yield by 30%
Automated assembly: Smart manufacturing lines utilizing machine vision and force control technologies replace manual assembly, addressing meshing precision issues between flexspline and circular spline
High Performance Harmonic Drive Reducers Core Components
Sample:
Customized
Advantages:
We Provide High-cost-performance, High-reliability, And Lightweight Harmonic Reducers And Core Components (such As Flexsplines, Circular Splines, And Wave Generators) Specifically Designed For Humanoid Robots. 2. Cost Advantage: With A Mature Industrial C
Lightweight Harmonic Drive Reducer Core Components For Humanoid Robots
High Performance Harmonic Drive Reducers Core Components
JimaFor develops customized harmonic gearboxes in collaboration with international robot manufacturers. The company allocates 30% of its annual sales revenue to research and development of new customized products.
Our products are exported to regions with advanced robotics technology, including Europe, the United States, Japan, and South Korea, as well as emerging markets like Southeast Asia and the Middle East, where demand for service robots is growing rapidly.
Our Advantages
High-cost-performance, high-reliability, and lightweight harmonic reducers and core components (flexsplines, circular splines, and wave generators) specifically designed for humanoid robots
Cost Advantage: Leveraging China's mature industrial chain to control raw material and labor costs, offering products at 20%-30% lower prices than international brands
Technological Iteration Capability: Accelerated R&D cycles through collaboration with domestic universities including Tsinghua University and Harbin Institute of Technology
Continuous Investment in R&D: Focus on improving flexspline material lifespan and upgrading precision machining equipment
Rapid Sample Delivery: Customized sample orders delivered within 15-20 days
High Precision and Long Lifespan: Precision machining processes and assembly techniques ensure large transmission LC, high load capacity, compact size, lightweight design, high transmission efficiency, and smooth operation with minimal noise
Collaborative Case Project
Tesla Humanoid Robot Dedicated Harmonic Drive Core Component - Flexspline
Technical Challenges & Solutions
Structural Challenges
Thin flexspline walls (0.1-0.3mm) prone to deformation or vibration from stress concentration during processing
Extremely high tolerance precision requirements (micrometer level) making tooth profile modification and meshing stability difficult to control
Material Challenges
Traditional materials (40CrNiMoA) rely on imports, resulting in high costs and susceptibility to fatigue fracture
Material lifespan struggles to meet high-frequency motion demands of humanoid robots
Low mass production efficiency due to flexspline inner wall support and cutter displacement control requirements
Our Solutions
Material Innovation
Domestic material substitution: Domestic 40CrNiMoA reduces costs by 70% and shortens production cycles by three times
Process Optimization
New processing methods: Improved flexspline forging and gear hobbing parameters combined with AI simulation for optimized deformation control, reducing processing errors and increasing yield by 30%
Automated assembly: Smart manufacturing lines utilizing machine vision and force control technologies replace manual assembly, addressing meshing precision issues between flexspline and circular spline