| MOQ: | 1PCS |
| Standard Packaging: | Standard Export Package |
| Process Stage | Technical Content | Purpose |
|---|---|---|
| Waterjet Cutting | Ultra-high-pressure waterjet (6,000 Bar) with abrasives cuts plates/bars into ring blanks | Rapid near-net shaping, achieving ±0.1mm initial accuracy with no thermal deformation |
| Heat Treatment | Vacuum quenching (1,040-1,060°C) + Low-temperature tempering (150-370°C) | Achieve target hardness (HRC 58-60) and eliminate internal stresses |
| Precision Machining | CNC grinding machines for inner diameter finishing (±0.05mm tolerance) + polishing (Ra ≤0.8μm) | Finalize dimensional accuracy and surface smoothness for seamless assembly |
| Process Type | Typical Process | Application Scenarios | Limitations |
|---|---|---|---|
| Forging + Machining | Forging blank → Rough machining → Heat treatment → Finishing | High-strength components in mass production (gears, shafts) | Large heat-affected zone, difficult tolerance control (±0.1mm or above), high cost |
| Casting + Machining | Casting → Sand cleaning → Heat treatment → Finishing | Complex-shaped components (casings, brackets) | Risk of porosity, rough surface, low precision (±0.2mm or above) |
| Stamping + Machining | Stamping → Deburring → Finishing | Thin-walled parts and standardized components (gaskets, flanges) | Suitable only for simple shapes, high mold cost, limited material hardness |
| This Product | Waterjet cutting → Heat treatment → Precision machining | High-hardness, high-precision, small-batch customized components | Advantages: No thermal deformation, ±0.05mm tolerance, hardness retention |
| MOQ: | 1PCS |
| Standard Packaging: | Standard Export Package |
| Process Stage | Technical Content | Purpose |
|---|---|---|
| Waterjet Cutting | Ultra-high-pressure waterjet (6,000 Bar) with abrasives cuts plates/bars into ring blanks | Rapid near-net shaping, achieving ±0.1mm initial accuracy with no thermal deformation |
| Heat Treatment | Vacuum quenching (1,040-1,060°C) + Low-temperature tempering (150-370°C) | Achieve target hardness (HRC 58-60) and eliminate internal stresses |
| Precision Machining | CNC grinding machines for inner diameter finishing (±0.05mm tolerance) + polishing (Ra ≤0.8μm) | Finalize dimensional accuracy and surface smoothness for seamless assembly |
| Process Type | Typical Process | Application Scenarios | Limitations |
|---|---|---|---|
| Forging + Machining | Forging blank → Rough machining → Heat treatment → Finishing | High-strength components in mass production (gears, shafts) | Large heat-affected zone, difficult tolerance control (±0.1mm or above), high cost |
| Casting + Machining | Casting → Sand cleaning → Heat treatment → Finishing | Complex-shaped components (casings, brackets) | Risk of porosity, rough surface, low precision (±0.2mm or above) |
| Stamping + Machining | Stamping → Deburring → Finishing | Thin-walled parts and standardized components (gaskets, flanges) | Suitable only for simple shapes, high mold cost, limited material hardness |
| This Product | Waterjet cutting → Heat treatment → Precision machining | High-hardness, high-precision, small-batch customized components | Advantages: No thermal deformation, ±0.05mm tolerance, hardness retention |